GAS SCRUBBING SYSTEMS

SCRUBBER UNITS

Ceytaş Metal Makina Plastik A.Ş. designs, manufactures and commissions gas scrubbing systems and scrubber units for the treatment of process-related gases, vapors, odors and particulate emissions in industrial plants. Each scrubber system is engineered according to customer requirements, gas flow rate, pollutant characteristics, process conditions and site requirements, with an integrated approach covering engineering, manufacturing, installation and commissioning.

Gas scrubbing systems are industrial emission control systems used to treat acidic, alkaline, odorous, particulate-containing or chemically contaminated exhaust gases before they are released into the atmosphere. In these systems, the contaminated gas stream is brought into contact with a suitable scrubbing liquid and treated through absorption, neutralization, dissolution, oxidation or particle removal principles.

Ceytaş evaluates gas flow rate, temperature, humidity, chemical composition, pressure drop, scrubbing liquid selection, packing type, fan capacity and automation requirements together to deliver efficient, reliable and long-lasting gas treatment solutions.

Ceytaş Gas Scrubbing System Solutions

Gas scrubbing systems are custom designed according to process type, pollutant composition, required removal efficiency, plant layout and operating conditions. Depending on the project scope, the system may include scrubber body, scrubbing liquid tank, circulation pump, spray nozzles, packing material, mist eliminator, fan, stack connection, pH/ORP/conductivity measurement systems, dosing units, piping, platforms, instrumentation and automation panels.

Ceytaş provides not only equipment manufacturing but also complete support in process layout, mechanical design, piping, electrical automation, site installation, testing and commissioning.

Scrubber Application Areas

Ceytaş gas scrubbing systems can be used to control gas and vapor emissions generated by different industrial processes.

Main application areas include:

• Chemical plants
• Fertilizer production plants
• Resin production plants
• Acid and alkali processes
• Odor control systems
• Vapor and gas treatment lines
• Solvent vapor control systems
• Industrial process stacks
• Exhaust gas treatment systems
• Process tank ventilation lines

Scrubber System Types

Different gas scrubbing system configurations can be applied according to process requirements:

• Vertical packed-bed scrubber
• Horizontal scrubber
• Spray tower scrubber
• Venturi scrubber
• Acid gas scrubbing system
• Alkaline gas scrubbing system
• Odor control scrubber system
• Multi-stage gas scrubbing system

The system type is selected according to gas flow rate, pollutant concentration, particulate load, chemical properties, pressure drop and treatment targets.

Key Features

• Custom design according to user requirements and process conditions
• Manufacturing in accordance with international engineering standards
• Carbon steel, stainless steel, PP, PVC, FRP or process-specific material options
• Certified material usage and traceable manufacturing process
• Scrubber body design suitable for gas flow rate and pollutant characteristics
• Proper selection of packing material, spray nozzles and mist eliminator
• Material and coating selection according to chemical resistance requirements
• pH, ORP, conductivity, level, temperature and pressure measurement systems
• Chemical dosing and automatic scrubbing liquid control
• Process design targeting low pressure drop and high removal efficiency
• Proper selection of fan, pump, piping and stack connections
• PLC-controlled automation and operator panel options
• Operation, maintenance and technical documentation support
• Installation, testing, performance control and commissioning services

Turnkey Plant Approach

Ceytaş manages all stages of gas scrubbing system projects with professional project discipline, from engineering to commissioning. Process gas characteristics, target emission values, site layout, operating conditions and maintenance accessibility are evaluated together to develop reliable, sustainable and ready-to-operate scrubber solutions.

The project scope may include:

• Process and mechanical design
• Scrubber body manufacturing
• Scrubbing liquid tank
• Circulation pump and spray nozzles
• Packing material and mist eliminator
• Fan and stack connections
• Chemical dosing systems
• Piping, valves and connection groups
• Platforms and structural steel works
• Instrumentation and automation
• Electrical panel and field connections
• Installation, testing and commissioning

Ceytaş delivers high-quality, ready-to-operate gas scrubbing systems with a strong focus on environmental compliance, process safety, treatment efficiency and long equipment lifetime.