Ceramic Oven Types From Manufacturing

Dizayn Makina Sanayi designs and manufactures high-efficiency, reliable tunnel-type drying ovens and heat treatment systems tailored to the needs of industrial and production facilities.

Our tunnel ovens are designed for continuous or semi-continuous drying, heating, and necessary process operations of products under controlled temperature, air circulation, and process duration. The oven's dimensions and technical specifications are customized according to the product's characteristics, capacity, moisture content, target temperature, and production speed.

Working Principle of Tunnel Ovens

Products enter the oven through the inlet section via a conveyor system, tray, cart, or special transport system. While passing through controlled temperature zones inside the oven, products are dried or heated uniformly thanks to homogeneous air circulation.

Temperature, airflow rate, and conveyor speed inside the oven are controlled to meet the required process conditions. Different temperature zones can be created inside the oven as needed.

This system ensures during production:

• Homogeneous heat distribution
• Controlled drying
• Continuous production
• Adjustable product residence time
• Reduced product loss
• Operation suitable for production capacity
• Increased energy efficiency

Oven Dimensions and Capacity

There is no standard single size for Dizayn Makina Sanayi tunnel ovens. Oven dimensions and capacity are designed according to the customer's production process.

The oven's length, width, height, inlet-outlet dimensions, conveyor width, conveyor speed, operating temperature, heating power, and air circulation system are determined based on product features.

Compact tunnel ovens can be designed for small and medium-scale productions, while multi-zone tunnel ovens with lengths of several meters can be produced for high-capacity serial production facilities.

Heating System

Different heating systems can be applied in our tunnel ovens according to the required temperature and application area.

Electric resistance systems, hot air systems, or other project-specific heating solutions can be used. Heaters work together with the air circulation system inside the oven to ensure temperature reaches the product surface as evenly as possible.

If necessary, the oven can be divided into multiple temperature zones with different temperature and airflow values applied in each zone.

Air Circulation

Air circulation plays an important role in the performance of tunnel ovens. Fans and air ducts designed by Dizayn Makina Sanayi are planned according to product characteristics.

The aim is to ensure as homogeneous temperature distribution as possible inside the oven and prevent overheating or underheating in different product zones.

Airflow direction, fan capacity, duct design, and recirculation system are determined according to the production process.

Conveyor System

Different conveyor solutions can be used to transport products inside tunnel ovens.

The appropriate transport system is selected based on product size, weight, temperature, and production capacity. Adjustable conveyor speed allows control of product residence time inside the oven, enabling different process durations for various products.

Automation and Control

Automation systems can be used in Dizayn Makina Sanayi tunnel ovens for more controlled process operation.

Through the control system:

• Oven temperature
• Regional temperature values
• Conveyor speed
• Fan operation status
• Heater operation level
• Product passage time
• Alarm and safety conditions

can be monitored. User-friendly control systems can be created using PLC and touch operator panels as needed.

Energy Efficiency

Reducing energy consumption in tunnel ovens is highly important through insulation, air circulation, temperature control, and minimizing heat losses.

Dizayn Makina Sanayi selects appropriate insulation thickness and materials to reduce heat losses from external surfaces. Additionally, controlled air circulation and automatic temperature control aim to prevent excessive energy consumption.

Applications

Tunnel ovens can be used in many different sectors. Main application areas:

• Drying of plastic and plastic raw materials
• Degassing and heat treatment of plastic products
• Drying after painting and coating
• Drying and heating of metal parts
• Drying of food products
• Drying of chemical and industrial products
• Drying processes of ceramic and similar products
• Rubber and elastomer products
• Adhesive and coating applications
• Composite materials
• Various heat treatments in electrical and electronics sectors
• Special production processes

Custom Design

In addition to standard products, Dizayn Makina Sanayi prepares custom tunnel oven projects tailored to the customer's production process.

In oven design, parameters such as product size, weight, material structure, initial temperature, moisture content, target temperature, drying time, hourly production capacity, and energy source are considered.

Based on this information, total oven length, working width, heating capacity, fan flow rate, conveyor speed, and automation system are determined.

Robust and Industrial Structure

Our tunnel ovens are designed for long-term industrial operation. Oven body, insulation system, doors, air ducts, fans, heaters, and conveyor system are selected according to production conditions.

Manual, semi-automatic, or fully automatic operation options can be applied according to production facility capacity.

Why Dizayn Makina Sanayi?

Dizayn Makina Sanayi aims to develop special machine and oven solutions according to the production needs of different sectors.

Our tunnel ovens feature:

• Project-specific sizing
• Design suitable for production capacity
• Controlled temperature system
• Homogeneous air circulation
• Adjustable conveyor speed
• Strong insulation
• Automation options
• Operation suitable for mass production
• Industrial use
• Easy maintenance and service

Dizayn Makina Sanayi – Industrial Oven and Machine Solutions

Tunnel-type drying, heating, and heat treatment ovens tailored to your product and capacity are designed for your production process. With Dizayn Makina Sanayi, achieve controlled and efficient oven systems suitable for your production.