Ceramic Firing Ovens Production In All Sizes From Manufacturing

English Description

Dizayn Makina Sanayi designs and manufactures high-efficiency, reliable tunnel-type drying ovens and thermal processing systems tailored to the needs of industrial and production facilities.

Our tunnel ovens are designed for the controlled drying, heating, and necessary processing of products continuously or semi-continuously within controlled temperature, air circulation, and process time. The oven's dimensions and technical specifications are specially determined according to the product's features, capacity, moisture content, target temperature, and production speed.

Tunnel Oven Operating Principle

Products enter the oven through the conveyor system, tray, cart, or special transport system at the oven's inlet. As the product passes through controlled temperature zones inside the oven, it is dried or heated in a controlled manner thanks to homogeneous air circulation. Temperature, airflow rate, and conveyor speed inside the oven are controlled to meet the product's process requirements. Different temperature zones can be created inside the oven if needed.

This system ensures during production:

• Homogeneous heat distribution
• Controlled drying
• Continuous production
• Adjustable product dwell time
• Lower product loss
• Operation suitable for production capacity
• Increased energy efficiency

Oven Dimensions and Capacity

There is no standard single size for Dizayn Makina Sanayi tunnel ovens. Oven dimensions and capacity are designed according to the customer's production process. The oven's length, width, height, inlet-outlet dimensions, conveyor width, conveyor speed, operating temperature, heating power, and air circulation system are determined based on the product's characteristics. Compact tunnel ovens can be designed for small and medium-scale productions, while multi-zone tunnel ovens several meters long can be produced for high-capacity serial production facilities.

Heating System

Different heating systems can be applied in our tunnel ovens according to the required temperature and application area. Electric resistance systems, hot air systems, or other heating solutions suitable for the project can be used. Heaters work together with the oven's air circulation system to ensure the temperature reaches the product surface as evenly as possible. If necessary, the oven can be divided into multiple temperature zones with different temperature and airflow values in each zone.

Air Circulation

Air circulation plays an important role in the performance of tunnel ovens. The systems designed by Dizayn Makina Sanayi include fans and air ducts projected according to the product's characteristics. The aim is to ensure the temperature is distributed as homogeneously as possible inside the oven and to prevent overheating or underheating in different product zones. Airflow direction, fan capacity, duct design, and recirculation air system can be determined according to the production process.

Conveyor System

Different conveyor solutions can be used to transport products inside tunnel ovens. The appropriate transport system is selected based on the product's size, weight, temperature, and production capacity. Adjustable conveyor speed allows control of the product's residence time inside the oven, enabling different process durations for different products.

Automation and Control

Automation systems can be used in Dizayn Makina Sanayi tunnel ovens to run the process more controllably. Through the control system, the following can be monitored:

• Oven temperature
• Regional temperature values
• Conveyor speed
• Fan operation status
• Heater operation level
• Product passage time
• Alarm and safety conditions

A user-friendly control system can be created using PLC and touch operator panels as needed.

Energy Efficiency

Reducing energy consumption in tunnel ovens is highly important through insulation, air circulation, temperature control, and minimizing heat losses. Dizayn Makina Sanayi selects appropriate insulation thickness and materials to reduce heat losses from external surfaces. Controlled air circulation and automatic temperature control aim to prevent excessive energy consumption.

Applications

Tunnel ovens can be used in many different sectors. Main applications include:

• Drying of plastics and plastic raw materials
• Degassing and thermal processing of plastic products
• Drying after painting and coating
• Drying and heating of metal parts
• Drying of food products
• Drying of chemical and industrial products
• Drying processes for ceramics and similar products
• Rubber and elastomer products
• Adhesive and coating applications
• Composite materials
• Various thermal processes in the electrical and electronics sector
• Special production processes

Custom Design

In addition to standard products, Dizayn Makina Sanayi prepares tunnel oven projects tailored to the customer's production process. In oven design, parameters such as product size, weight, material structure, initial temperature, moisture content, target temperature, drying time, hourly production capacity, and energy source are considered. Based on this information, the oven's total length, working width, heating capacity, fan flow rate, conveyor speed, and automation system are determined.

Robust and Industrial Structure

Our tunnel ovens are designed for long-term industrial operating conditions. The oven body, insulation system, doors, air ducts, fans, heaters, and conveyor system are selected according to production requirements. Manual, semi-automatic, or fully automatic operation options can be applied according to the production facility's capacity.

Why Dizayn Makina Sanayi?

Dizayn Makina Sanayi aims to develop special machine and oven solutions according to the production needs of different sectors. Our tunnel ovens feature:

• Project-specific sizing
• Design suitable for production capacity
• Controlled temperature system
• Homogeneous air circulation
• Adjustable conveyor speed
• Strong insulation
• Automation options
• Operation suitable for serial production
• Industrial use
• Easy maintenance and service

Dizayn Makina Sanayi – Industrial Oven and Machine Solutions

Tunnel-type drying, heating, and thermal processing ovens needed for your production process are specially designed according to your product and capacity. With Dizayn Makina Sanayi, efficient and controlled oven systems suitable for your production.