Types Of Ceramic Kilns From Manufacturing

Dizayn Makina Sanayi: Plastic Raw Material Degassing Ovens

Dizayn Makina Sanayi manufactures high-efficiency, controlled, and industrial-use plastic raw material degassing ovens designed for the needs of the plastic and polymer processing sector. During the processing of plastic raw materials, moisture, volatile components, gases, and process-related residues within the material can negatively affect production quality. Degassing ovens help remove these unwanted components by processing the raw material under controlled temperature and air circulation.

Purpose of Degassing Ovens

Plastic raw material degassing ovens are specifically designed for:

• Drying and conditioning of plastic raw materials,
• Reducing moisture within the material,
• Removing volatile substances.

Dizayn Makina Sanayi Plastic Raw Material Degassing Ovens are designed to assist in conditioning plastic granules, recycled plastics, and various polymer raw materials under controlled temperature before production, reducing moisture and removing volatile components within the material. Oven systems can be custom-designed to meet needs for plastic injection, extrusion, recycling, and raw material preparation processes.

Model and Capacity Options

Capacity may vary depending on material density, loading method, target temperature, and process duration.

Technical Specifications

• Operating temperature: Approximately 50–250 °C depending on process requirements
• Temperature control accuracy: Approximately ±1–3 °C depending on process and control system
• Heating system: Electric resistance heating
• Air circulation: High-efficiency fan system
• Control: Digital temperature control and automatic control system
• Body: Steel construction suitable for industrial use
• Insulation: High temperature resistant heat insulation
• Interior surface: Stainless steel or suitable coating depending on product and usage conditions
• Loading system: Tray, rack, or special bunker/chamber system
• Ventilation: Controlled exhaust and gas discharge system
• Safety: Over-temperature protection and electrical safety systems

Operating Principle

After placing the plastic raw material inside the oven, the system reaches the predetermined temperature value. Fans circulate hot air inside the oven in a controlled manner. During the conditioning of the material with heat, moisture and volatile components are removed from the oven in a controlled way. Process temperature and duration are determined according to the type of plastic raw material used. Thus, suitable operating programs can be created for different materials.

Applicable Materials

Ovens can be used for various plastic raw materials by determining appropriate process conditions. For example:

• PP
• PE
• ABS
• PS
• PA
• PET
• PVC
• Recycled plastic granules
• Plastic flakes and granule materials
• Other polymer raw materials requiring processing

Note: Each plastic type has different temperature and drying/degassing requirements. Therefore, exact process temperature and duration should be determined according to the technical specifications of the material to be used.

Automation System

Dizayn Makina Sanayi degassing ovens can be equipped with advanced automation systems upon request. Optional features include:

• PLC controlled automation
• Touch HMI screen
• Multi-stage temperature program
• Automatic time control
• Fan speed control
• Temperature recording system
• Alarm system
• Recipe/program memory
• Emergency stop system
• Remote monitoring and control options

Energy Efficiency

The ovens aim to reduce heat losses by using high-quality heat insulation and controlled air circulation. Heating power, fan capacity, and insulation thickness are determined according to the oven's capacity and operating temperature.

Custom Dimensions and Capacity

In addition to standard models, Dizayn Makina Sanayi can design and manufacture degassing ovens with custom dimensions, capacities, and automation options suitable for the customer's production line. Solutions can be designed for capacities from 50 kg up to 1,000 kg and above according to needs.

Dizayn Makina Sanayi

Industrial Ovens • Drying Systems • Heating Systems • Special Machine Manufacturing

Dizayn Makina Sanayi develops drying, degassing, heating, and process ovens tailored to the needs of the plastic and polymer sector. Dizayn Makina Sanayi – Industrial Solutions Customized to Your Needs