Raw Material Moisture and Gas Removal Oven Types

DİZAYN MAKİNA SANAYİ

Raw Material Moisture and Gas Removal Ovens

Dizayn Makina Sanayi manufactures drying, moisture removal, gas removal, and preheating ovens for plastics, recycling, and various industrial raw materials to prepare them before production.

Moisture and volatile components within raw materials can cause quality problems during the production process. Therefore, conditioning the raw material at the appropriate temperature and duration before production is crucial for a more stable and higher quality production process.

The oven systems designed by Dizayn Makina Sanayi are engineered to provide homogeneous temperature distribution, strong air circulation, precise temperature control, and high thermal insulation.

What is the Purpose of a Raw Material Moisture Removal Oven?

The primary purpose of moisture removal ovens is to remove moisture contained within the raw material in a controlled manner.

Especially in plastic raw materials, high moisture content can cause;

- Surface defects on the product,
- Formation of bubbles and marks,
- Color changes,
- Decrease in mechanical properties,
- Quality problems during production,
- Increase in scrap rates

These issues may occur.

Dizayn Makina Sanayi moisture removal ovens ensure controlled heating of the raw material at a specified temperature and removal of moisture through circulating air.

Gas Removal Oven

In some raw materials, removing only moisture may not be sufficient. Removing gases and volatile components present in the raw material or released during heating is also important for production quality.

Gas removal ovens assist in conditioning the raw material before production using controlled temperature, air movement, and, if necessary, exhaust/aspiration systems.

The system can be designed with air discharge, fresh air supply, and circulation features according to process requirements.

Technical Specifications

Dizayn Makina Sanayi ovens can be manufactured with different technical specifications according to production needs:

Feature| Options
Oven type| Moisture removal / gas removal / drying / preheating
Body| Industrial steel construction
Interior surface| Steel or stainless steel
Insulation| High-density thermal insulation
Temperature control| Digital control system
Air circulation| Fan-assisted, controlled air circulation
Air discharge| Exhaust / aspiration system
Heating| Electric resistance or project-specific system
Control| PLC or digital control panel
Capacity| Custom production according to needs
Oven dimensions| Custom dimensions according to customer request
Door system| Manual or project-specific automatic system

Example Oven Dimensions

Oven dimensions vary depending on the amount of raw material and production capacity. For example:

Compact Model

- Internal dimensions: 100 × 100 × 150 cm
- Approximate volume: 1.5 m³;

Medium Capacity Model

- Internal dimensions: 150 × 150 × 200 cm
- Approximate volume: 4.5 m³;

High Capacity Model

- Internal dimensions: 200 × 200 × 300 cm
- Approximate volume: 12 m³;

Custom Production

- Dimensions of 300 × 300 cm and above
- Designed according to production line and capacity

These dimensions are example capacities. Actual oven sizes are determined by engineering calculations based on raw material type, batch size, drying time, target temperature, and production capacity.

Energy Efficiency

High-quality insulation materials can be used in Dizayn Makina Sanayi ovens to reduce heat loss.

Controlled temperature systems and air circulation aim to reduce unnecessary energy consumption.

The oven's electrical power is determined according to oven volume, target temperature, insulation thickness, ambient temperature, heating duration, and raw material quantity.

Applications

Raw material moisture and gas removal ovens are used in;

- Plastic injection facilities
- Plastic extrusion facilities
- Recycling facilities
- Plastic granule production
- Compound production
- Technical plastic production
- Rubber and similar industrial materials
- Composite material applications
- Industrial raw materials