Raw Material Gas Removal and Annealing Ovens

DİZAYN MAKİNA SANAYİ

Plastic Raw Material Gas Removal Ovens

Dizayn Makina Sanayi Plastic Raw Material Gas Removal Ovens are designed to assist in the controlled conditioning of plastic granules, recycled plastics, and various polymer raw materials under controlled temperature before production, reducing moisture and removing volatile components within the material.

The oven systems can be specially designed to meet needs for use in plastic injection, extrusion, recycling, and plastic raw material preparation processes.

MODEL AND CAPACITY OPTIONS

Model| Approximate Capacity| Usage
DM-GAF 50| 50 kg| Small scale production
DM-GAF 100| 100 kg| Medium scale production
DM-GAF 250| 250 kg| Industrial use
DM-GAF 500| 500 kg| High capacity production
DM-GAF 1000| 1,000 kg| Large scale industrial facilities

Capacity may vary depending on material density, loading method, target temperature, and process duration.

TECHNICAL SPECIFICATIONS

- Operating temperature: Approximately 50–250 °C depending on process requirements
- Temperature control accuracy: Approximately ±1–3 °C depending on process and control system
- Heating system: Electric resistance heating
- Air circulation: High efficiency fan system
- Control: Digital temperature control and automatic control system
- Body: Steel construction suitable for industrial use
- Insulation: High temperature resistant thermal insulation
- Interior surface: Stainless steel or suitable coating according to product and usage conditions
- Loading system: Tray, rack, or special bunker/chamber system
- Ventilation: Controlled exhaust and gas discharge system
- Safety: Over-temperature protection and electrical safety systems

WORKING PRINCIPLE

After placing the plastic raw material inside the oven, the system reaches the predetermined temperature value. Fans circulate hot air inside the oven in a controlled manner.

Moisture and volatile components formed during the conditioning of the material with heat are removed from the oven in a controlled way.

Process temperature and duration are determined according to the type of plastic raw material used. Thus, suitable operating programs can be created for different raw materials.

USABLE MATERIALS

Ovens can be used for various plastic raw materials by determining appropriate process conditions. For example:

- PP
- PE
- ABS
- PS
- PA
- PET
- PVC
- Recycled plastic granules
- Plastic scrap and granule materials
- Other polymer raw materials requiring processing

Note: Each plastic type has different temperature and drying/gas removal requirements. Therefore, exact process temperature and duration should be determined according to the technical specifications of the material to be used.

AUTOMATION SYSTEM

Dizayn Makina Sanayi gas removal ovens can be equipped with advanced automation systems upon request.

Optional features:

- PLC controlled automation
- Touch HMI screen
- Multi-stage temperature program
- Automatic time control
- Fan speed control
- Temperature recording system
- Alarm system
- Recipe/program memory
- Emergency stop system
- Remote monitoring and control options

ENERGY EFFICIENCY

Ovens aim to reduce heat loss by using high-quality thermal insulation and controlled air circulation. Heating power, fan capacity, and insulation thickness are determined according to oven capacity and operating temperature.

CUSTOM SIZE AND CAPACITY

In addition to standard models, Dizayn Makina Sanayi can design and manufacture gas removal ovens with special sizes, capacities, and automation options suitable for the customer's production line.

According to needs;

Different solutions can be designed for capacities from 50 kg to 1,000 kg and above.

DİZAYN MAKİNA SANAYİ

Industrial Ovens • Drying Systems • Heating Systems • Special Machine Manufacturing

Dizayn Makina Sanayi develops drying, gas removal, heating, and process ovens tailored to the needs of the plastic and polymer sector.

Dizayn Makina Sanayi – Industrial Solutions Tailored to Your Needs