PVC & Aluminum Profiles Processing Machinery

Four Head Welding and CNC Corner Cleaning Line

SSL 1

Four Head Welding and CNC Corner Cleaning Line

WM 740 Standard Features

• Welds four corners of PVC profiles simultaneously at 90 °with high sensitivity and strength.
• Beckhoff brand, high performance industrial PC operated by Windows XP Embedded. Fanless motherboard system works between 0°C – 55°C, and it comes with a 15” touch screen display
• Data transfer via ethernet network connection, wireless network connection or USB interface
• Welding parameters are defined by the user for every individual profile(up to 10,000 profiles)
• Welding temperature, melting and welding times can be adjusted individually for each profile type.
• All machine axes are moved by hardened steel ball screw which provides accuracy and durability.
• Machine axes control system can identify cutting length defects up to 2 mm automatically.
• PC controlled (PID) heat control system to obtain strong welding results in compliance with standards.
• PID controlled preheated table knives provide better welding results at cold weather conditions
• Summer / winter working mode is automatically selected,so the temperature adjustment is done easily
• Vertically placed strong mechanical heating plates distribute heat homogeneously without being affected from difficult working conditions.
• Easy and fast change for teflons by specially designed roll up teflon system.
• Easy and fast change for welding moulds
• Works effectively by compressed air supplied to the system
• White or colour profiles can weld with the same sensitivity
• Central lubrication system minimizes maintenance time
• Reports can be created for daily, weekly, monthly and annual production
•  Light barriers and safety equipment confors to CE machine design with full security
• Stable and accurate  data transfer between this machine and the CNC corner cleaning machine via Industrial quality Ethernet connection
• All the error messages and system status can observed on screen by HMI software program developed by the Schtec software department
• Service to the entire automation system,trouble shooting and fault removals can be done by remote connection

   

  Optional

• Automatic ally selection for 0.2 mm and 1.2 mm. welding range.
•  Barcode reader
• Gasket pressing system
• Welding moulds

Technical Informations ;

 SSL 1

• An integrated system which consists ofa WM 740 four point welding machine, a CS 810 cooling and buffer station, a TS 820 Robotics design turning station and a CM620 CNC corner cleaner
• All process is controlled by industrial PC systems from welding to cooling,to turning and finally to cleaning.

CS 810
Cooling and Buffer Station;

• Works between a corner cleaner and a welding machine.
• Provides cooling time for the profiles coming from the welding machine prior to sending them the corner cleaning machine.
• Cooling time is set through the welding machine's control panel.
• Helps increase the production capacity by storing the profiles coming from the welder before sending them to the corner cleaner.

Technical Informations ;

TS 820
Turning Station with the Robotics Arms;

• High speed and high accuracy turning operation via a robotic system with strong and fast mechanical turning arms
• Stable turning process with highly durable turning arms
• Turning speed calculation is done automatically for each frame's geometric shape, reinforcement steel weight and all other factors included.
• All machine axes are moved by hardened steel rack and pinion gear system which provides accuracy and durability
• Turning robot spendsthe minimum energy and the least amount of time by synronochizing its actions with the CNC machine's fence system.
• Its compact design allows it to occupy the smallest working area possible, which is 12 m² less than its competitors.
• Turning time is 1 second for small frames and between 1,5 – 4 seconds for all other sizes.

CM 620
Standard Features

• Corner cleaning stability with 2 axes high-speed servo controlled axes
• Automatic knife selection for selected profile foil type (colour / white)
• High quality corner cleaning result through durable special knife and bit designs
• High quality cleaning results on surfaces by way of using automatic highness controller
• Industrial PC Based Control System (Beckhoff)
• Remote desktop connection by way of Wifior Network connection
• File transfer by USB or network
• Easy programming support via DXF,DWG or PDF file extensions
• Central lubrication system for all bearings, axes and sliding bearings
• 15" TouchScreen
• High performance industrial PC working between 0C – 55C with operating system Windows XP Embedded and fanless design
• All alarm sand messages can shown on the machine interface by way of software which developed by SCHTEC Software R&D Department.
• By way of using private remote desktop connection, which developed by SCHTEC Software R&D Department, expert service technicians can connect true machine automation system and machine interface for fixing or determine problems.

Optional

• Additional tool for sliding frames inside surface cleaning
• Additional tool for monoblock frames inner surface cleaning
• Expanding to Single Line by way of connection to 4 point welder with 2 Axes robotic design turning table.
• Earning 12 m² on working area with benefit of the brand new design turning table placed on the corner of the line

Technical Informations

Our other machines

Cutting Machines

Milling and Drilling Machines

End Milling Machines

Corner Crimping Machines

Profile Machining and Cutting Center

Screwing Centers

Reinforcement/Steel Screwing Machines

Welding Machines

Corner Cleaning Machines

Accessory Assembly Machines

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