High Speed 1000 Food Pad Line

Food Pad, Soaker pad, Fruit Pad, Chicken pad, meat pad 

The 3-ply food pad production system offered here combines efficiency and safety features with a first-class meat pad, food pad, fruit pad . The integrated extra module "Single Pack" enables the food pad production machine to pack each mask individually wrapped at full speed of up to 800 pads / min. The film rolls also have an autosplice function, so that the system weld the film together on the fly while unit operation.

The food pad is made up of 3 layers of non-woven material:
- An outer layer of spunbond/film
- A meltblown filtration layer/sap , saf , fluff, pulp absorbent layer
- An inner layer of spunbond/film

food pad 
meat pad 
fruit pad 

These product features are realized thanks to the use of precise welding rollers, a modern and intuitive HMI with touchscreen function for simple and clear operation,
as well as web guiding systems implemented. Intelligent sensors ensure that the material levels are precisely determined. If a low material level is detected, the material is welded to one another using the autosplice function without stopping the system.

Plant details:
- Solid, high-quality system structure with over 25 tonnes for maximum stability
- Pneumatic material winding shafts for flexible and easy exchange of the rolls
- Pneumatic material winding shafts in double design for quick set-up times and convenient handling
- Adjustable web tension through pneumatic modules
- Autosplice function for convenient material welding at the end of the roll
- Individually controlled winding shafts for maximum precision
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- Servo driven unwinder, PLC control
- Sensor technology for material presence control
- Automated alarm & stop function in the event of material tear
- Web guiding for maximum precision of the raw material
- Large and intuitive touchscreen
- The touch screen can display the diameter of the rolls, the material ratio, the servo load and alarm codes
- The machine speed can be conveniently set on the touchscreen
- Error messages can be tracked in the alarm and error history. These include:
Raw material, joining, splicing and fan defects
- The production quantities and other details can be viewed on the HMI aswell

Performance data:
- Power consumption: on request
- Power connection: 380 V / 50 Hz
- Number of cycles: up to 800 masks / min. - depending on the material
- Carton: depending on the packaging format
- Compressed air: 6-8 bar with sufficient volume / reserve
- Dimensions: 15 m x 4 m x 3 m (LxWxH) - different depending on the equipment
- Weight: 25 tonnes - varies depending on the equipment

System modules:
- Unwinding units for spunbond, meltblown andfilm with automatic splicing unit
 side embossing unit
- Triple folding food pad.
- food pad n the side embossing unit
- End cutting unit (high speed steel)
- Product exit conveyor
- Single pack packaging module
- Security doors with sliding construction

Food Pad 

Meat Pad 

Fruit pad 

chicken pad