pvc profile Welding and Cleaning Automation Line
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Ad Code :
M-402871
Ad Type :
For Sale - New
Views :
718
Date Updated :
25 Apr 2024
Production Type :
Brand
12
year
year
Machinery Plant - Makine Parkı
Türkiye - İstanbul - .....
İstanbul / Türkiye
Ad Description
PVC & Aluminum Profiles Processing Machinery
Four Head Welding and CNC Corner Cleaning Line
SSL 1
Four Head Welding and CNC Corner Cleaning Line
WM 740 Standard Features
- Welds four corners of PVC profiles simultaneously at 90 °with high sensitivity and strength.
- Beckhoff brand, high performance industrial PC operated by Windows XP Embedded. Fanless motherboard system works between 0°C – 55°C, and it comes with a 15” touch screen display
- Data transfer via ethernet network connection, wireless network connection or USB interface
- Welding parameters are defined by the user for every individual profile(up to 10,000 profiles)
- Welding temperature, melting and welding times can be adjusted individually for each profile type.
- All machine axes are moved by hardened steel ball screw which provides accuracy and durability.
- Machine axes control system can identify cutting length defects up to 2 mm automatically.
- PC controlled (PID) heat control system to obtain strong welding results in compliance with standards.
- PID controlled preheated table knives provide better welding results at cold weather conditions
- Summer / winter working mode is automatically selected,so the temperature adjustment is done easily
- Vertically placed strong mechanical heating plates distribute heat homogeneously without being affected from difficult working conditions.
- Easy and fast change for teflons by specially designed roll up teflon system.
- Easy and fast change for welding moulds
- Works effectively by compressed air supplied to the system
- White or colour profiles can weld with the same sensitivity
- Central lubrication system minimizes maintenance time
- Reports can be created for daily, weekly, monthly and annual production
- Light barriers and safety equipment confors to CE machine design with full security
- Stable and accurate data transfer between this machine and the CNC corner cleaning machine via Industrial quality Ethernet connection
- All the error messages and system status can observed on screen by HMI software program developed by the Schtec software department
- Service to the entire automation system,trouble shooting and fault removals can be done by remote connection
Optional
- Automatic ally selection for 0.2 mm and 1.2 mm. welding range.
- Barcode reader
- Gasket pressing system
- Welding moulds
Technical Informations ;
Power Supply | 400 V, 3ph, 50-60 Hz |
---|---|
Power Consumption | 12 kW , 32 A |
Max. Welding Length | 3.000 mm x 2.600 mm |
Min. Welding Length | 420mm x 420 mm |
Min. Welding Length | 520 mm x 570 mm (with gasket pressing system) |
Max. Profile Height | 180 mm |
Min. Profile Height | 30 mm |
Max. Profile Width | 120 mm |
Air Pressure | 6-8 bar |
Air Consumption | 70 lt. /min. |
Machine Height | 1.700 mm |
Machine Length | 4.300 mm |
Machine Width | 4.750 mm |
Machine Weight | 1.920 kg |
SSL 1
- An integrated system which consists ofa WM 740 four point welding machine, a CS 810 cooling and buffer station, a TS 820 Robotics design turning station and a CM620 CNC corner cleaner
- All process is controlled by industrial PC systems from welding to cooling,to turning and finally to cleaning.
CS 810
Cooling and Buffer Station;
- Works between a corner cleaner and a welding machine.
- Provides cooling time for the profiles coming from the welding machine prior to sending them the corner cleaning machine.
- Cooling time is set through the welding machine's control panel.
- Helps increase the production capacity by storing the profiles coming from the welder before sending them to the corner cleaner.
Technical Informations ;
Power Supply | 400 V, 3ph, 50-60 Hz |
---|---|
Power Consumption | 1,5kW , 3 A |
Machine Height | 1.050 mm |
Machine Length | 3.350 mm |
Machine Width | 2.740 mm |
Machine Weight | 315 kg |
TS 820
Turning Station with the Robotics Arms;
- High speed and high accuracy turning operation via a robotic system with strong and fast mechanical turning arms
- Stable turning process with highly durable turning arms
- Turning speed calculation is done automatically for each frame's geometric shape, reinforcement steel weight and all other factors included.
- All machine axes are moved by hardened steel rack and pinion gear system which provides accuracy and durability
- Turning robot spendsthe minimum energy and the least amount of time by synronochizing its actions with the CNC machine's fence system.
- Its compact design allows it to occupy the smallest working area possible, which is 12 m² less than its competitors.
- Turning time is 1 second for small frames and between 1,5 – 4 seconds for all other sizes.
Voltage | 400 V AC, 3 P, 50/60 Hz |
Power Consumption | 3 kW,7,5 A |
Min.Outter Frame Dimension | 450 x 450 mm |
Max.Outter Frame Dimension | 2.300 x 2.300 mm |
Max. Profile Height | 160 mm |
Min. Profile Height | 35 mm |
Max. Profile Width | 130 mm |
Machine Weight | 850 kg |
CM 620
Standard Features
- Corner cleaning stability with 2 axes high-speed servo controlled axes
- Automatic knife selection for selected profile foil type (colour / white)
- High quality corner cleaning result through durable special knife and bit designs
- High quality cleaning results on surfaces by way of using automatic highness controller
- Industrial PC Based Control System (Beckhoff)
- Remote desktop connection by way of Wifior Network connection
- File transfer by USB or network
- Easy programming support via DXF,DWG or PDF file extensions
- Central lubrication system for all bearings, axes and sliding bearings
- 15" TouchScreen
- High performance industrial PC working between 0C – 55C with operating system Windows XP Embedded and fanless design
- All alarm sand messages can shown on the machine interface by way of software which developed by SCHTEC Software R&D Department.
- By way of using private remote desktop connection, which developed by SCHTEC Software R&D Department, expert service technicians can connect true machine automation system and machine interface for fixing or determine problems.
Optional
- Additional tool for sliding frames inside surface cleaning
- Additional tool for monoblock frames inner surface cleaning
- Expanding to Single Line by way of connection to 4 point welder with 2 Axes robotic design turning table.
- Earning 12 m² on working area with benefit of the brand new design turning table placed on the corner of the line
Technical Informations
Voltage | 400 V AC , 3 P , 50/60 Hz |
Power Consumption | 7 kW ,18 A |
Air Pressure | 6-8 bar |
Air Consumption | 110 lt. / min. |
Saw Blade Details | Ø 250 x Ø 30 x 3.2 mm , Z=80 |
Saw Blade rpm | 5.200 rpm |
Drillers rpm | 14.000 rpm |
Max. Axes Speed | 45 m./min. |
Max.Outter Frame Dimension | Limitless (Automatic Mode : 3.000 x 2.600 mm) |
Min.Outter Frame Dimension | 380 x 380 mm (Automatic Mode :480 x 480 mm) |
Max. Profile Height | 200 mm |
Min. Profile Height | 30 mm |
Max. Profile Width | 130 mm |
Machine Height | 1.900 mm |
Machine Lenght | 2.150 mm |
Machine Width | 1.250 mm |
Machine Weight | 960 kg |
Tool Count | 11 piece |
Capacity | 400-440 frame / 8 hours (1 corner cleaning time based on) |
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Pvc Profile Welding And Cleaning Automation Line , Four Head Welding And Cnc Corner Cleaning Line , Pvc & Aluminum Profiles Processing Machinery , Pvc Window Profile Production Line
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